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Medical Industry

Ultra Fine Wire Winding

Precision's Capabilities

Medical Devices 

TT Electronics' magnetics provide high reliability for power and communications in implantable or external medical devices.

Miniaturisation in ultra-fine wire winding makes it possible to produce smaller medical device technologies. This means significant benefits to design engineers such as:

  • Real Estate Savings
  • Enhanced Design Flexibility
  • Increased Precision

The use of ultra-fine wire also makes it possible to create smaller medical device navigation technologies, with benefits including:

  • Less Invasive and Implantable
  • Safer
  • Uniquely Able to Reach Otherwise Inaccessible Parts of The Body
  • Enhanced Sensing Capabilities

Magnetics for Implantable and External Applications
 

TT Electronics is regularly involved in the development of new devices for invasive and non-invasive products.  Applications that use our devices include:

  • External Defibrillators
  • Implantable Defibrillators
  • Kidney Dialysis Equipment
  • Ablation Therapy Systems
  • Sleep Apnea Equipment
  • RF Programming Devices
  • Hearing Aids
  • Various Diagnostic and Testing Equipment

 

 

 

Surgical Navigation 

  • Positioning reference probes 
  • Miniature receive coils 
  • 3 axis transmit coils 
  • Field generation coils

 

Pacemaker & Defibrillator

  • Telemetry coils 
  • Internal coils & inductors

Neuro Implants

  • Internal telemetry (communications) antenna
  • Telemetry transmit/receive 
  • Wireless charging coils

 

 

Magnetic Fields

  • Field generation coils 
  • Power supply magnetics 
  • Telemetry antenna

Diagnostic Position 

  • EMI detection magnetics (coils)
  • Value added assemblies using coils 
  • 3 axis field generation coils
  • Patient connect isolation magnetics 

 

Diagnostic Equipment—Internal/External

  • High frequency power supply magnetics 
  • Specialty coils 
  • Internal sense coils 

 

 

 

Dialysis

  • Specialty magnetics 
  • Ionic sensing device
  • Blood analysis transformer 

Hearing Aid

  • Transmit/receive coils 
  • Miniature coil internal to device 
  • External telemetry for device control 
  • Headset coils

Power Applications

  • 60601 Isolation transfomer
  • 50 / 60 Hz Medical grade power toroid

 

Our Winding Capabilities
 

Our Winding Capabilities

TT Electronics offers ultra-fine wire winding capabilities include ultra-fine 58 AWG, unique-in-the-industry angular wire winding, a wide range of value-added services and an in-house clean room.

  • 3 Axis Winding
  • Fine-Wire Capabilities to 58 Gauge
  • Microscopic Assembly
  • Down to 100 Micron Coils O.D.

Ultra-Fine Winding

  • Patented technology and industry-leading expertise sets TT Electronics apart in the field of ultra-fine wire winding.
  • When winding wire as small as 58 gauge (.0004mm diameter or 1/10 the size of a human hair), it is essential to have expertise not only in ultra-fine wire winding, but also in ultra-fine wire processing, soldering (to pads or wire), handling and integration into higher level assemblies.
  • TT Electronics´ unmatched expertise in this area is supported by custom, proprietary ultra-fine wire tensioners and winders.

Ultra-Small Diameter Rod Core Winding 

We also offer ultra-small diameter rod core winding technology for diameters as small as 0.125mm. The wires can be as small as 1/10th the diameter of a human hair, enabling noteworthy miniaturisation potential in charging and receiving devices for a number of industries.

Value-Added Services

TT Electronics offers a full range of electrical tests for optimal quality and performance, including dielectric, resistance, insulation resistance and inductance. Dialectric tests a range of 0-10 kVAC/DC and resistance tests ranges from micro ohms to mega ohms. We also provide insulation resistance testing and measure inductance from low frequency to Megahertz range.

  • Terminations/Connections
  • Microscopic Soldering
  • Individual Product Testing

 

Latest Medical News
 

In the Media

Power Supplies for Home Healthcare

21 July 2020

Our Engineering Manager, Dylan Howes, composed an article in Medical Product Outsoucing Magazine earlier this year. 

Read more

21 July 2020

Power Supplies for Home Healthcare

20 March 2020

Collaborating for Success in Custom Power Magnetics Designs

20 November 2019

TT Electronics’ Lead-Free Arrays Address Environmental Compliance Ahead of Future RoHS Exemption

17 October 2019

TT Electronics' Receives 1st Place at Innovation Award Gala

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