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Medical Industry

Ultra Fine Wire Winding

Precision's Capabilities

Medical Devices 

TT Electronics' magnetics provide high reliability for power and communications in implantable or external medical devices.

Miniaturisation in ultra-fine wire winding makes it possible to produce smaller medical device technologies. This means significant benefits to design engineers such as:

  • Real Estate Savings
  • Enhanced Design Flexibility
  • Increased Precision

The use of ultra-fine wire also makes it possible to create smaller medical device navigation technologies, with benefits including:

  • Less Invasive and Implantable
  • Safer
  • Uniquely Able to Reach Otherwise Inaccessible Parts of The Body
  • Enhanced Sensing Capabilities

Magnetics for Implantable and External Applications


TT Electronics is regularly involved in the development of new devices for invasive and non-invasive products.  Applications that use our devices include:

  • External Defibrillators
  • Implantable Defibrillators
  • Kidney Dialysis Equipment
  • Ablation Therapy Systems
  • Sleep Apnea Equipment
  • RF Programming Devices
  • Hearing Aids
  • Various Diagnostic and Testing Equipment




Surgical Navigation 

  • Positioning reference probes 
  • Miniature receive coils 
  • 3 axis transmit coils 
  • Field generation coils


Pacemaker & Defibrillator

  • Telemetry coils 
  • Internal coils & inductors

Neuro Implants

  • Internal telemetry (communications) antenna
  • Telemetry transmit/receive 
  • Wireless charging coils



Magnetic Fields

  • Field generation coils 
  • Power supply magnetics 
  • Telemetry antenna

Diagnostic Position 

  • EMI detection magnetics (coils)
  • Value added assemblies using coils 
  • 3 axis field generation coils
  • Patient connect isolation magnetics 


Diagnostic Equipment—Internal/External

  • High frequency power supply magnetics 
  • Specialty coils 
  • Internal sense coils 





  • Specialty magnetics 
  • Ionic sensing device
  • Blood analysis transformer 

Hearing Aid

  • Transmit/receive coils 
  • Miniature coil internal to device 
  • External telemetry for device control 
  • Headset coils

Power Applications

  • 60601 Isolation transfomer
  • 50 / 60 Hz Medical grade power toroid


Our Winding Capabilities


Our Winding Capabilities

TT Electronics offers ultra-fine wire winding capabilities include ultra-fine 58 AWG, unique-in-the-industry angular wire winding, a wide range of value-added services and an in-house clean room.

  • 3 Axis Winding
  • Fine-Wire Capabilities to 58 Gauge
  • Microscopic Assembly
  • Down to 100 Micron Coils O.D.

Ultra-Small Diameter Rod Core Winding 

We also offer ultra-small diameter rod core winding technology for diameters as small as 0.125mm. The wires can be as small as 1/10th the diameter of a human hair, enabling noteworthy miniaturisation potential in charging and receiving devices for a number of industries.

Value-Added Services

TT Electronics offers a full range of electrical tests for optimal quality and performance, including dielectric, resistance, insulation resistance and inductance. Dialectric tests a range of 0-10 kVAC/DC and resistance tests ranges from micro ohms to mega ohms. We also provide insulation resistance testing and measure inductance from low frequency to Megahertz range.

  • Terminations/Connections
  • Microscopic Soldering
  • Individual Product Testing


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